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First, the PET bottle production line is built next to the beer filling line, and the bottle blowing machine is connected with the filling machine. The PET bottle does not require off-site transportation. The cost of this part can be saved. Second, the PET bottle is light and has a small volume. small. Take a 500ml bottle as an example: The weight of a PET empty bottle is 28g, and the weight of a glass empty bottle is 520g, which is a difference of 18 times. When filled with wine, the weight of glass bottled beer will be nearly 2 times the weight of PET bottled beer, which can save at least 10% of the logistics cost during the sales process (not including the transportation cost of bottle recycling) .
2. It can reduce the consumption of water, bottle washing agent, heat and electricity. For new brewery, it can also save the investment of bottle washing machine.
PET bottle is a one-time use, eliminating the bottle washing process, improving the labor environment, saving production time, reducing water consumption and sewage discharge (using a glass bottle washing machine with an hourly rate of 24,000 bottles, according to bottle washing machine According to the description, each bottle consumes 0.5 liters of water and consumes a minimum of 12 cubic meters of water per hour. For example, only 20 hours of working time per day, and the amount of water used is more than 240 cubic meters. This data is only the water consumption of the bottle washing machine. The consumption of water in the process of using glass bottles is far more than this), reducing the space occupied by empty bottles and saving the storage cost of empty bottles. If PET bottles are used in new brewery, investment in bottle washers can also be saved. These cost savings are not achieved with glass bottles.
3. PET bottles do not need sorting, which can reduce some labor costs.
China's labor market is gradually standardized, labor costs are gradually increasing, especially labor-intensive production companies, the pressure of labor costs will increase, the use of PET bottles will allow beer manufacturers to reduce the burden on this.
4. During the filling process, the PET bottle is almost not damaged, which can reduce the wine damage. According to statistics, under the same filling conditions, the bursting rate of 640ml ordinary bottles is about 0.5%, the bursting rate of 600ml ice vases is about 1.5%, and the bursting rate of 700ml ice vases is as high as 6%. The beer company has taken the upper limit of the content of CO2 for the sake of excellent quality of beer, which undoubtedly increases the probability of bottle explosion. The PET bottle will not burst. If only the minimum blasting rate is calculated at 0.5%, a 100,000-ton glass bottle filling line will lose 500 tons of beer for a year because of the burst bottle, which is a loss of 350,000 yuan at a cost of 700 yuan/ton. This is the loss cost that PET bottles can save.
5. In the process of market circulation, no bottleneck injury accidents will occur, which will reduce the costs incurred by consumer complaints.
This loss is an uncertain factor, and it does not mean that damage to consumers cannot be compensated. From the standpoint of economic compensation alone, it does not happen. Once it occurs, it will have many negative effects. The first is high compensation costs, the second is the impact on the corporate image, and the third is the processing of energy and so on. The following set of data fully explains the problem: The China Consumers Association once pointed out in the national complaint briefing that the beer bottle explosion was still the number one killer of the summer. According to incomplete statistics, there were 485 cases of beer bottle explosion in the third quarter of last year, causing nearly 820,000 yuan in property losses.
6. Can greatly reduce the cost of packaging.
The beer packaging of glass bottles in the existing market is mainly in two ways: carton packaging and plastic turnover box packaging. Carton packaging has a good tightness, can play a very good protection for the goods, suitable for long-distance transport, in the transport of the brand also played a certain role of publicity, improve product quality, and can make beer can be directly on the shelf Sales. However, carton packaging has the disadvantages of high cost, non-recyclable use, easily deformed after being exposed to moisture, invisible products, and large inventory space. The common specifications for plastic crates are 24 bottles/carton and 12 bottles/carton, which can realize automatic production. The safety factor is high in the production and sales process, and can be used repeatedly and repeatedly with long service life. However, the disadvantage is that the initial investment cost is relatively large, it is not suitable for long-distance transportation, and the scope of use is limited. Generally, it is used for sales and transportation. The warehouse has a large area and the cost of sales and transportation is relatively high.
If PET bottles are used, the outer packaging of the beer can be wrapped in plastic film. Plastic film wraps can be divided into four types: half-tray transparent film wrap, half-cut color printing film wrap, and flat color printing film wrap. The general specification is 12 bottles/bag, 9 bottles/bag. This packaging method is fully automated by the machine and is also more reliable and safe during the sales process. Its main advantages are: First, there is a good market display, competition in the beer industry today is the brand of competition, beer brand in the marketing position is increasingly important. The use of plastic wrapping allows customers to quickly identify a brand of beer from the packaging of numerous beers on store shelves. In addition, compared with color printing carton, the color printing film is more vivid in product packaging and thus has better market displayability. The second is that compared to carton packaging, it is less prone to moisture damage. Third, the low cost, even if the use of color printing film, the packaging cost is only half of the carton; and greatly reduces the storage costs of packaging materials. As the main packaging material becomes a thin film roll, the cost of hot melt adhesive and the maintenance and maintenance of the hot melt adhesive device are saved. The price of the plastic film wrapper at the same speed is lower than that of the carton wrapper. Much lower.
In addition, the rural market can also be restored in 2003 by the relevant government departments based on security considerations, issued a ban on the prohibition of bundled packaging, the cost can be ignored.
7. The new packaging can enhance the brand effect and increase the added value of the product.
At present, the bottled form of domestic beer market is still relatively single. For a “beacon-style†product in a specific area, packaging diversification is undoubtedly an effective way to consolidate its leading position and “beacon-like†image. It also helps to improve product quality and increase the added value of products. It is the reduction of packaging costs.
With the adjustment of national industrial policies, environmental protection, energy conservation and sustainable development are increasingly valued by the government and the general public. The discharge of high-energy-consuming products and pollutants has already been concerned by the relevant government departments. The state is currently planning to levy a CO2 emission tax. In the future, the increase in the production costs of glass products has become an inevitable trend. Therefore, the selection of new packaging materials is also the only way we can reduce packaging costs.
Through the analysis of the above factors, the use of PET bottles has certain advantages in reducing the overall cost of packaging. Therefore, we must go out of the past from the single bottle of the price and recycling of factors such as the use of PET bottled beer that the high cost of errors.
1. It can save transportation costs.