Over the past two years, as the overall level of domestic printing machinery manufacturing has improved, gravure printing equipment has seen continuous innovation and achieved remarkable results. These advancements have significantly enhanced efficiency, reduced labor intensity, and brought new standards to the industry. Automated Winding and Unwinding Technology In modern production lines, fully automatic winding and unwinding systems use precise measurement and detection to lift rolls of different diameters and widths to the clamping station. The lifting device then automatically moves the finished rolls away from the operator. During this process, the system detects the weight of both raw materials and finished products, connecting production management processes in a seamless way. This automation eliminates manual handling, resolves bottlenecks, and greatly improves productivity while reducing the physical strain on workers. Automatic Cutting Technology The introduction of fully automatic cutting technology allows for an entirely automated process. Once the material roll is placed on the discharging rack, the machine can complete the entire cutting action without human intervention. For example, with BOPP film that is 0.018 mm thick, the system can keep the leftover material within 10 meters. This reduces the need for operator involvement and enhances work efficiency across the board. Intelligent Pre-Registration Technology This technology streamlines the initial alignment process by eliminating the need for manual ruler-based adjustments. Instead, it uses the keyway on the plate roller and the mark line on the plate to achieve precise mechanical zero-point alignment. After the initial calibration, the system automatically adjusts the plate roller’s phase based on color interval calculations, enabling accurate pre-registration without operator input. Semi-Closed Ink Tank with Lower Transfer Roller The semi-closed ink tank design offers several advantages: (1) It prevents ink squeaking during high-speed operation. (2) It minimizes organic solvent evaporation, ensuring stable ink performance. (3) Ink recycling is reduced from about 18L to 9.8L. (4) With a consistent gap of 1–1.5 mm between the lower transfer roller and the plate roller, ink transfer to the plate pockets is more efficient, improving the reproduction of shallow tone areas. Intelligent Data Management System An on-site intelligent data platform can monitor and store operational parameters and status from the machine control system. It also receives process parameters and order requirements from a remote data platform. This system ensures secure authorization and control, allowing for real-time adjustments and better process management. Digital Tension Control Digital tension technology replaces manual valve settings with direct input through the HMI interface. Each section's tension value is displayed digitally and accurately, reducing operator reliance and enhancing the machine’s intelligent operation capabilities. Hot Air Energy-Saving Technologies Several energy-saving technologies are now widely used in gravure printing equipment: This content is reproduced from the official WeChat account "Printing Technology" (Printech1957), authorized by the company for publication. All rights reserved. Unauthorized reproduction will be investigated! Customized Abs Edge Banding,Customized Various Colour Edge Banding,Various Colour Edge Banding Abs,Office Furniture Pvc Edge Banding Jiangxi Cuckoo New Material Co.,Ltd , https://www.jxcuckoo.com
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