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Salt spray is primarily caused by the intense turbulence of seawater in the ocean, where wind and waves break apart, creating a large number of foams and bubbles. When these bubbles burst, they form tiny water droplets. Most of these droplets fall back into the sea due to gravity, while some are carried upward by air currents and dispersed within the atmosphere. These droplets remain suspended in the air, forming a balanced distribution system. As they rise with the airflow, they undergo processes such as cracking, evaporation, and mixing, eventually evolving into atmospheric salt particles or cores. These salt cores can reach altitudes of over 2,000 meters through updrafts.
Once formed, sea salt particles or salt sprays are transported from the ocean to land by wind and river flow. They can travel many kilometers inland, especially during typhoons, where they may penetrate hundreds of kilometers into the mainland. Don’t underestimate the impact of these tiny salt sprays—they can cause severe damage to metal objects, automotive parts, and other sensitive materials.
To evaluate and simulate this corrosive effect, salt spray test chambers were developed. These devices accelerate the corrosion process of materials or products under controlled temperature and humidity conditions, allowing for the reproduction of damage that would occur over time. They are used to assess the resistance of materials and their protective coatings to salt spray corrosion, compare the quality of similar protective layers, and evaluate the durability of certain products in harsh environments.
The salt spray test chamber plays a crucial role in quality control and material testing, ensuring that products can withstand real-world conditions. Understanding how salt spray forms and behaves is essential for developing more resilient materials and improving long-term performance in coastal and industrial settings.