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Salt spray is primarily caused by the intense turbulence of seawater in the ocean, where wind and waves break apart, creating numerous bubbles and foams. When these bubbles burst, they form tiny water droplets. Most of these droplets fall back into the sea due to gravity, while some are carried upward by air currents and dispersed through vortex diffusion. These particles remain suspended in the marine environment, maintaining a balanced state. As the airflow lifts them, they undergo processes such as cracking, evaporation, and mixing, eventually forming an atmospheric salt core.
These salt cores can be lifted to altitudes exceeding 2,000 meters by updrafts. Sea salt particles or salt spray, initially present on the ocean surface, are transported inland by wind and river currents. In some cases, they can travel tens of kilometers from the coast. During typhoons, this reach can extend hundreds of kilometers inland. Don’t underestimate the impact of these small salt particles—they can cause severe damage to metal objects, automotive parts, and other sensitive equipment.
To evaluate and predict this kind of corrosion, salt spray test chambers were developed. These devices simulate real-world conditions by exposing materials or products to controlled temperature and humidity levels, accelerating the corrosion process. They help reproduce the extent of damage that could occur over a specific period, making them essential for assessing the corrosion resistance of materials and protective coatings.
Salt spray testing is widely used to compare the quality of similar protective layers and to evaluate the durability of certain products against salt spray. This testing method provides valuable insights into material performance under harsh environmental conditions, ensuring reliability and longevity in various industries. The salt spray test chamber plays a crucial role in this process, offering a controlled and repeatable way to study the effects of salt exposure.